Custom Blister Packaging

Customizable Plastic and Paperblister™ solutions for Cosmetics, Personal Care, Housewares and more!

TOPPAN is among the leading organizations to manufacture innovative blister packaging engineered to maximize revenue, reduce cost, and increase speed to market. Our goal is to provide clients with the most advanced solutions: designed and delivered to exacting standards. If manufacturing is a hurdle, consider our purpose-built Aergo® Heat Seal Machinery suite as a welcome addition to your plant!

How does blister packaging add value for consumers and retailers?

Competition is fierce across consumer goods — from hardware to pet care, beauty and more. Retail-ready blister packaging needs to do it all: grab attention on shelf, clearly communicate product purpose, protect contents during shipping and display, and provide a frustration-free opening for the end user. The right custom blister card or cap makes all the difference.

Pet Care Packaging

Maximize display and protection with the clarity and convenience of blister packaging.

Household Product Packaging

Household products require packaging that is tough, functional and eye-catching.

Personal Care Packaging

Whether you make razors, toothpaste, or plug-in air fresheners, we can help provide maximum shelf appeal.

Electronics Packaging

We create packaging solutions with anti-static and ESD protection for sensitive electronic items.

TOPPAN’s integrated approach to blister packaging puts our in-house expertise to work for you, providing full-service offerings from ideation to product sale – ensuring lower costs, timely production, brand continuity and enhanced sales.

Customize for the EPR-era with lightweighting, rPET or PCR incorporation, or paper conversion to best optimize your packaging and reduce annual fees

TOPPAN’s PaperBlister packaging has won multiple industry awards for smart design and innovative sustainability. Our packaging has been recognized by:

  • Sustainable Packaging Coalition
  • Institute of Scrap Recycling Industries
  • American Forest & Paper Association

Learn more about the TOPPAN Paperblister™

TOPPAN PaperBlister™ is the all-paper retail blister package formerly offered as Sonoco Alloyd’s EnviroSense® PaperBlister™. Following TOPPAN’s 2025 acquisition of Sonoco’s Thermoformed & Flexibles Packaging business, PaperBlister™ is now designed and manufactured by TOPPAN Packaging.

Who makes PaperBlister™ packaging?
TOPPAN Packaging designs and manufactures PaperBlister™. The product line was formerly offered by Sonoco Alloyd as EnviroSense® PaperBlister™ and moved to TOPPAN in 2025.

Is PaperBlister™ recyclable?
Yes. PaperBlister™ is an all-paper, plastic-free package that is recyclable in the standard paper stream and uses water-based sealing technology with no VOCs.

Do I need new equipment to run PaperBlister™?
No. PaperBlister™ runs on existing Alloyd Aergo® sealing equipment with a one-time retrofit, so most current blister lines can convert without buying new machinery.

Alloyd Heat Sealing Machinery and Tooling

The Total Package

Our state-of-the-art, in house heat sealing machinery manufacturing and custom engineered tooling allow your package to be designed alongside thermoforming development to confirm form, fit, and function of your final package.

TOPPAN has the expertise to create the perfect packaging for your product.

Manufacturing & Supply Chain Notice: TOPPAN Packaging Americas manufactures its proprietary blister packaging lines utilizing the North American plant network and industrial assets formerly operated by Sonoco Products Company. This transition integrates the legacy manufacturing infrastructure, custom tooling, and packaging facilities of the Alloyd and TEQ brands into the current TOPPAN operational network. This ensures continuous supply chain stability and production capabilities for retail, consumer goods, and medical packaging across the United States, Canada, and Mexico.